The Evaluation of Blisters on Concrete Slab Project

These blisters were observed less than 2 months after the application by the Stakeholders who sought out to determine the cause.
  • Date: October 2020
  • Project Type: Maintenance/Forensic Phase

The Evaluation of Blisters on Concrete Slab Project

Challenge

Blisters developed across approximately 60% of a 20,000-square-foot commercial concrete slab less than two months after application of a proprietary moisture-mitigating seal coat carrying a 15-year warranty.

The stakeholders engaged C3S, Inc. to determine the cause of the premature blistering and evaluate the condition of the concrete slab and coating system.

Services Performed

C3S, INC. performed a condition assessment and collected:

  • Samples of unused and premixed seal-coat material.
  • Samples of seal coat from blistered and non-blistered areas.
  • Liquid collected from within the blisters.
  • Four concrete cores, including samples from blistered and non-blistered areas.
  • Samples from a satisfactorily performing slab at another building for comparison.
The Evaluation of Blisters on Concrete Slab Project

Unexplainable Blistering of Slab Coating

The Evaluation of Blisters on Concrete Slab Project

A. Shows a section of the 20,000 ft2 of concrete slab

The Evaluation of Blisters on Concrete Slab Project
B. Shows blisters on sections on the concrete slab
The Evaluation of Blisters on Concrete Slab Project
C. Shows sample of blistered seal coat taken for testing and liquid on the concrete surface from the area of sampling.
The Evaluation of Blisters on Concrete Slab Project
D. Shows all four (4) concrete cores taken from the site; two from area of blister and two from non-blistered area.

Tests Performed:

The following tests were performed on the samples.

A. Microscopic evaluation of concrete sections.

B. Gas Chromatography Mass Spectrophotometry (GC-MS) on liquid extracted from Blisters.

C. Fourier-Transform Infrared spectroscopy (FTIR) performed on: 5 lab-proportioned mixes of the seal coat product, samples of coating from Blistered and Non-blistered areas of the slab and samples of coating from a satisfactorily performing slab at a different building.

Findings:

Observations during coring showed there was a ~ ¾” gap between the bottom of the slab and the top of the subgrade (see Figure E). Excessive moisture was noted in the void underneath the slab (see Figure F), which was a result of rain and poor drainage around the building foundation perimeter.

Petrographic analysis showed that the concrete slab has above normal porosity/void in the paste and aggregates used which allows for easy transmission of moisture through it (see Figure G and H).

Armed with this data, we were able to surmise that the probable series of events that cause the seal coat applied to the slab to blister is as follows: The gap underneath the slab acted as a storage space for water to be stored after rain events due to improper perimeter drainage. Water collected at the base of the slab has one easy route of escape – though the porous concrete slab. Areas in the slab where moisture being drawn to the top of the slab becomes excessive results to debonding of the seal coat, which creates blisters on the surface of slab.

The Evaluation of Blisters on Concrete Slab Project
E. Shows the gap between the bottom of the slab and top of the subgrade.
The Evaluation of Blisters on Concrete Slab Project
F. Shows moisture seeping to the top of the subgrade shortly after it was dried.
The Evaluation of Blisters on Concrete Slab Project
G. Shows porosity/void in the paste of the concrete (blue areas).
The Evaluation of Blisters on Concrete Slab Project
H. Shows porosity/void in an aggregate (blue areas)

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